Food Engineering
Mohammad Khalilian-Movahhed; Mohebbat Mohebbi; Charlotte Sinding
Abstract
IntroductionEfforts have always been made to protect valuable compounds of medicine, food and aromatics materials that are highly sensitive to environmental conditions by the encapsulation method. encapsulation of flavors, in addition to its protection, allows the aromatic substance to be released in ...
Read More
IntroductionEfforts have always been made to protect valuable compounds of medicine, food and aromatics materials that are highly sensitive to environmental conditions by the encapsulation method. encapsulation of flavors, in addition to its protection, allows the aromatic substance to be released in a long time, and the time and place of its release can be controlled. To design these protection systems requires detailed information on encapsulation and release methods, the nature of walls and aromatic materials (Gunning et al.,1999). For encapsulation of sensitive compounds such as lipophilic materials, it is necessary to produce an emulsion of the desired substance in wall materials such as proteins, polysaccharides or a mixture of them. The important factors in encapsulation are the molecular weight, chemical properties and polarity of the core materials, the properties of the materials of the walls, and finally, the methods used to produce microcapsules. (Jafari et al., 2008).The aim of this study was to produce and evaluate the properties of two and six layer multilayer microcapsules containing limonene using soy protein isolate and starch modified by spray drying. The release of encapsulated limonene was investigated under artificial oral conditions under different stress conditions. The results of this study can be used to predict the release rate of the encapsulated flavors and their release conditions.Materials and MethodsSolution preparation: The solution of SPI (0-3%) was prepared by methods of Huang et al. (2012). The OSA starch stock solution (0-2%) was prepared by methods of Nilsson and Bergens (2007).Emulsion’s preparation: the primary emulsion of the optimum SPI and secondary emulsion of optimum OSA starch concentration prepared by the method of Noshad et al (2015).Microcapsule production: To prepare the Microcapsules, a laboratory spray dryer was used. 180±5 ᵒC, inlet air temperature, 25 (ml/min) feed rate, and 90±10 ᵒC outlet air temperature were used. Six layer microcapsules was also prepared in the same conditions (Ansarifar et al., 2017)The micro structure, morphology and release of limonene were evaluated and finally by Zero order, First order, Higuchi, and Korsemeyer- peppas models were used to the fitting of experimental data.Limonene release: To investigate the release of the encapsulated limonene, the release of these microcapsules (two and six layer) at 37 ° C and pH = 6.8, as well as frequent chewing (0, 50 and 100 rpm) were examined. For the apply of shear stress, an oral simulator was designed and developed by the Department of Food Science and Technology of Ferdowsi University of Mashhad was used. Results and DiscusionThe results of particle size changes of the initial emulsion formed with different levels of soy protein isolate showed that the particle size decreased with increasing the concentration of this protein to 1.5% and then it was increased. The results of zeta potential showed that with increasing the concentration of soy protein isolate to 1.5%, the zeta potential of the samples increased and with more than 1.5%, it did not have much effect on the zeta potential of the samples, which indicates that concentrate of 1.5% soy protein isolate has a good ability to cover surface of limonene particles. Similarly, 1.2% of OSA starch was determined for the secondary layer.SEM images of the microcapsules showed that in the two-layer wall microcapsules have cavities, cracks and shrinkage. In the starting of drying, the rate of moisture lost is high and on the other hand, the wall is not strong enough to withstand the stresses caused by the exit of moisture from the walls, so the microcapsule has cavities. In six-layer microcapsules, a smooth, non-cracked surface was observed, which can be attributed to the wall strength due to the increase in the number of layers. Fourier transform infrared spectroscopic (FTIR) test showed that the outer surface of the microcapsules was covered by OSA starch in two and six layer microcapsules.The release profile of encapsulated limonene showed that the release rate in two layer samples was faster than six layer samples. Also, with increasing shear rate, the amount of release increased. The results of experimental models fitting showed that the first-order model had the best description for releasing limonene from two- and six-layer samples in different conditions. Calculation of diffusion coefficient showed that six-layer microcapsules have a lower diffusion coefficient than two-layer microcapsules, which leads to a decrease in the release rate of limonene.Conclusion The results of this study showed that the layer-by-layer method could be used to produce limonene microcapsules. Soy protein isolate and modified starch can cover limonene droplets well. SEM images showed that the structure of six-layer microcapsules is free of cracks and cavities and has a more uniform surface than two-layer microcapsules. To investigate the mechanism of limonene release from two- and six-layer microcapsules, different kinetic models were used to fit the experimental release data. The results showed that the release of these microcapsules occurred based on the diffusion mechanism and Fick's law, which is the main mechanism of mass transfer in the release process. Also, the results showed that the six-layer microcapsules had a lower diffusion coefficient than the two-layer microcapsules and the release rate was lower in the two-layer microcapsule; This is due to the repetitive coating of soy protein isolate and modified starch around the microcapsules and the increase in wall thickness.
Elnaz Milani; Fakhri Shahidi; Elham Ansarifar; Mohammad KalilianMovahed; Farideh Salehipour
Abstract
Introduction: Extruded snacks were among the most commercially successful extruded foods. Extrusion cooking is the process extensively used for the production of snacks which are mainly produced from cereal flour or starches. Extruded snacks are normally high in calories and fat with low content ...
Read More
Introduction: Extruded snacks were among the most commercially successful extruded foods. Extrusion cooking is the process extensively used for the production of snacks which are mainly produced from cereal flour or starches. Extruded snacks are normally high in calories and fat with low content of protein, fiber, and perceived as unhealthy food to many consumers. Several attempts to improve the nutritional profile of extruded starch by using food by-products have been reported (Onwulata et al., 2001; Stojceska et al., 2008). Zizyphus jujube (Rhamnaceae) is widely distributed in Iran and the fruit of this plant has gained wide attention in native herbal medicine for the treatment of a broad range of disorders. Chemical analysis of the fruit has shown the presence of antioxidants. The high consumption of low-value meals and malnutrition among the population, especially children and adolescents, is one of the problems that exists today in society, Therefore, in this research, production of high-nutritional snack with jujube flour was studied. Materials and methods: Extrusion: In this study, a parallel twin-screw extruder (SAIXIN, model DS56, China) was applied, screw diameter of 15 mm, die diameter of 3 mm, and extrusion temperature of 180°C. Central composite statistical design was used to study the effect of feed moisture (12, 16, 18%), jujube flour addition (5, 10, 15%) and screw speed (120, 150, 180 rpm) on physicochemical properties, texture and color of expanded extrudates based on corn-wheat flour (50-50%). Bulk density was calculated using AACC (2000). The WSI of the dry solids regained through the evaporation of the supernatant obtained from the water absorption test was calculated. Textural measurement: The hardness of the extruded snacks was measured using Texture Analyzer (TAXT plus, England). The cylinder steel probe (2 mm diameter) was set to move at a speed of 1 mm/s. The samples were punctured by the probe to a distance of 8 mm. the color of samples was measured using an image processing technique (Lotfi Shirazi et al., 2020). The color parameters L* (lightness), a*(redness), b*(yellowness) values of the samples were obtained. Response surface methodology was applied for experimental data using a commercial statistical package, Design Expert (version 8.0) for the generation of response surface plot and statistical analysis of the experimental data. The second-order polynomial model was selected to predict the optimal point of the responses. Results & Discussion: Results showed that the addition of jujube flour independently increased the density 0.33, hardness 35.73 N, solubility 42% and redness (a*) 3.41, and reduced the color brightness parameter (L*) 89.1 of the samples. Similar fiber effects for pineapple pulp (Salani et al., 2014), a mixture of barley flour and grape pulp (Altan et al., 2009) and beet fiber (Lue et al., 1994) has been observed. The reduction of bulk density in samples with increasing screw speed is probably due to the starch gelatinization. When gelatinization of the starch material increased, the volume of extruded product also increased giving low density to the samples (Hagenimana et al., 2006). The WSI is a parameter which indicates the degradation of starch granules (Sharma et al., 2015). WSI decreased with increasing feed moisture and increased with increasing jujube flour or screw speed. Increase in solubility of extruded products under mild extrusion condition could result from dispersion of amylose and amylopectin molecules during gelatinization; while, the formation of low molecular weight compounds under severe conditions (low moisture and high temperature) is the main reason for an increase in flour solubility (Colonna et al., 1984). Color changing during extrusion process can provide important information regarding the degree of browning and Maillard reaction, and also pigment degradation. Increasing the feed moisture increased flour L* while it decreased the a* and ∆E of the final product. This is probably due to the decrease in mass residence time inside the extruder which causes shorter residence time necessary for non-enzymatic darkening (Lazou and Krokida, 2011). Texture is one of the most important sensory properties of extruded products in the development of snack products. Increasing the feed moisture and jujube flour increased hardness of samples. This can be explained by the effect of fiber on cell wall thickness. However, the simultaneous effect of two parameters of screw speed and jujube flour improved the properties of the snacks, by which the increase of the screw speed may cause a decrease of the starch viscosity and then lead to extrudates with reduced hardness 1.79 N. Optimum conditions for puffed snack production was found to be 13.19% feed moisture content, 6.30 % jujube flour, 122.2% screw speed.
